Fin de siècle

Vale’s Long Goodbye: 2,814 days adding up to 7 years, 8 months and 15 days


The Sword of Damocles dangles no longer.

Today is the day Tito Martins, then president and chief executive officer of Vale Canada and executive director of base metals for the Brazilian international parent company, told us was coming on Nov. 17, 2010 – 2,814 days ago, or expressed another way, seven years, eight months and 15 days ago. The day the Thompson smelter and refinery officially cease production and Thompson ceases to be a fully integrated nickel operation for the first time since March 1961.

Mind you, July 31, 2018 – today – is something of an arbitrary bookkeeping sort of marker. At the time of Martins’ 2010 announcement, the closing date was announced as 2015, so we’ve had about three extra years of nickel smelting and refining. As for the actual ramp down, the last furnace tap from the one remaining furnace in operation and anode cast from the smelter and the last cathode pulled from the refinery happened earlier this month. The recently completed Thompson Concentrate Loadout Facility, a fully functioning de-watering and loadout facility, will continue to ship Manitoba-source nickel concentrate from the Thompson Mill for further processing to Vale’s hydromet processing facility in Long Harbour in southeast Newfoundland on Placentia Bay on the western Avalon Peninsula, about 100 kilometres from St. John’s, as milling and mining continue in Thompson, albeit with a much smaller economic, and employment footprint, with just under 600 unionized Steelworkers remaining at Vale here by the end of the year.

Nickel smelting and refining here in Thompson has been a long and glorious run of value-added jobs, producing some of the finest electrolytic nickel plating in the world since Sept. 10, 1960 when the Thompson Smelter produced its first Bessemer nickel matte, and about six months later on March 30, 1961, when the Thompson Refinery produced its first nickel cathodes. At its peak, the smelter operated five furnaces, four nickel and one copper, and between September 1960 and July 2018 produced more than 16.6 million anodes. Between March 1961 and July 2018, the refinery produced more than five billion pounds of electro-nickel, with more than 90 per cent of the nickel produced being plating-grade quality.

There were several key dates in Thompson’s early history: Borehole 11962 – the so-called “Discovery Hole” at Cook Lake, a diamond drill exploration hole – was collared Feb. 5, 1956 and assayed positive for nickel. There’s also the Dec. 3, 1956 signing of the founding 33-page typewritten double-spaced agreement creating Thompson between the Province of Manitoba’s F.C. Bell, minister of mines and natural resources, and International Nickel Company of Canada Limited’s Ralph Parker, vice-president and general manager, and secretary William F. Kennedy. And there was Manitoba Liberal-Progressive Premier Douglas Campbell driving the last spike in the Canadian National Railway (CNR) 30-mile branch line from Sipiwesk to Thompson Oct. 20, 1957.

Thompson, originally a townsite within the newly-created 975-square-mile Local Government District (LGD) of Mystery Lake, within the Dauphin Judicial District, from 1956 to 1966, became a town on Jan. 3, 1967 and a city just three years later on July 7, 1970.

But the key date in Thompson’s history, at least before today? That would be March 25, 1961, when Progressive Conservative Premier Duff Roblin “cut the nickel ribbon to officially open the town” of 3,800 residents Nickel Belt News founding publisher and then owner Grant Wright wrote a few days later on March 29, 1961. The Nickel Belt News came into existence on March 24, 1961 – one day before Roblin and a who’s who of government and mining crème de la crèmes – opened the $185-million smelter and refinery, the free world’s first fully integrated nickel operation and second in size in the “free world” only to Inco’s Sudbury operations. Brazilian mining giant Vale purchased Canadian nickel producer Inco Ltd. in 2006 in an $18.2 billion takeover.

“The establishment of this new, major industry is another step in the developing economic might of the nation,” said Roblin standing at the Inco refinery and smelter site here March 25, 1961. “Indeed, through its products it will contribute to the advancement of the free world. With the need to create new international markets to sustain our economic growth, the export of a finished product – electrolytic nickel – has important ramifications.”

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Mining

Will we see the return of Inco Ltd. to TSX next summer as Vale re-thinks base metals?

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Iron ore accounts for three-fourths of Brazilian mining giant Vale’s revenue.  With economic growth in China slowing and iron-ore production from Vale’s rivals in Australia speeding up, the benchmark price for the steel-making material has fallen to around $70-$75 per metric ton recently, little more than one-third of the 2011 peak of around $190 per metric ton. Mining analysts estimate that it costs Vale $67 to produce a metric ton of iron ore and ship it to China, making for a very tight profit margin at current commodity prices. Vale’s shares as of last week had fallen 42 per cent year-to-date. What to do?

Vale CEO Murilo Ferreira, in an annual presentation to investors Dec. 2, said the company is considering selling shares of between 30 per cent and 40 per cent of its base-metals division. The division is made up primarily of copper and nickel mines in Brazil, in Indonesia’s island province of Sulawesi, an hour’s flight north of Bali, on the southern tip of Grand Terre, the main island in New Caledonia, an overseas territory of France, east of Australia, and Canada, including nickel mining, milling, smelting and refining in Thompson, Manitoba, where copper and cobalt, along with associated gold, silver, platinum, sulphur, selenium and palladium deposits, are also mined.

The Initial Public Offering (IPO) would be intended, Ferreira said, to “unlock” value in the base metals division, although specifics haven’t been worked out nor has the sale been proposed to Vale’s board of directors. The Thompson smelter and refinery, which opened March 25, 1961, was the free world’s first fully integrated nickel operation and built at a cost of $185 million. Mining analysts believe Vale’s base metals division may be worth $30-billion to $35-billion, including the assumption of debt.

Rio de Janeiro-based Vale has mining operations on five continents in 38 countries. Its base metals business is headquartered in Toronto. Vale is the second largest mining company in the world by market capitalization, surpassed only by Melbourne, Australia-based BHP Billiton Ltd. (BHP), and the second-largest nickel producer after Moscow-based OAO GMK Norilsk Nickel. About 75 percent of Vale’s nickel production comes from Canada. Vale is the world’s largest iron-ore producer.

Ferreira said an IPO would hinge on a “fair price” for the base metals shares. Thompson Reuters data suggests such an IPO could  raise $5-billion to $8-billion, making it the biggest in Canadian history, eclipsing Manulife Financial Corp.’s record $2.12-billion IPO in 1999.

Vale would use the money realized from an IPO pay for key projects in the midst of sliding iron ore prices. While the base metals business is highly profitable for Vale, analysts see it as a lost division with the larger company focus on iron ore.

Nickel prices peaked at $25.51 per pound on the London Metal Exchange (LME) in May 2007 just months after Vale bought Inco Ltd. in a $19.9-billion all-cash tender takeover offer deal in October 2006.  In December 2008, nickel briefly dipped below $4 per pound and was $4.31 per pound on March 9, 2009 when the Dow Jones Industrial Average closed at a 12-year low of 6,547.05 – its lowest close since April 1997, losing 20 per cent of its value in only six weeks.

Scotiabank said in mid-April it now expects nickel to average $7.66 (U.S.) per pound this year. At the beginning of 2014, nickel was about US$6.50 per pound, compared to just under US$8 per pound a year earlier. The LME price today is $7.43 (U.S.) per pound, with the price being supported less by demand than supply restrictions because Indonesia, the world’s largest nickel producer, last January 2014 banned all exports of unprocessed nickel ore. Indonesia’s Constitutional Court recently upheld the legality of the ban. Nickel has risen 19 percent this year, the most among six main metals traded on the LME and has made the third-biggest gain in the Bloomberg Commodity Index of 22 raw materials.

The Wall Street Journal’s Paul Kiernan reported Dec. 2 Vale “failed to round up buyers for some nickel operations in Canada, according to two people familiar with the matter. Last year, Vale tried to get a partner to buy into the sprawling operation at Thompson, Manitoba, which includes two mills and a refinery, and this turned into an attempt to sell assets, one of the people said.” Vale’s Chief Financial Officer Luciano Siani is reported in the same story to have said the “Thompson complex isn’t for sale.”

Jennifer Maki, a chartered accountant who joined Vale in Canada almost 12 years ago in January 2003, was named Nov. 14  as Vale’s executive director of base metals as Peter Poppinga replaced long-serving José Carlos Martins as executive director for ferrous minerals.

Poppinga, who had replaced Tito Martins as chief executive officer of Vale Canada and executive director of base metals and information technology in November 2011, led 16 operating sites around the world and in Vale’s quest for asset base optimization over the last three years.

Maki, who has an undergraduate degree in commerce from Queen’s University in Kingston, Ontario, has served as executive vice-president and chief financial officer of Vale Canada since September 2007. Before joining Vale as an assistant controller for financial planning in 2003, she had worked as a chartered accountant for PricewaterhouseCoopers for almost 10 years.

In a March 2013 interview with Upfront, the in-house magazine of PricewaterhouseCoopers, her former employer, Maki observed, among other things, that Vale’s “workforce in Brazil, for example, is much more mobile and they’re much more willing to pursue opportunities outside of their home cities and towns than people are in Canada.” Maki, commenting on how Inco’s culture changed after its 2007 merger with Vale, said, ” We’ve probably become more performance driven by key performance indicators and metrics. You see it right through Vale from their compensation packages to how people are rewarded. I think part of that is coming from a country like Brazil, where there’s a very hungry group of people who have grown up in a developing country. I think they’ve instilled that here and made some major changes across our Canadian operations.”

Since last January, Maki has been the chief financial and administrative officer for base metals, as well as participating in the management of base metals businesses outside Canada. She has been a member of the Board of Commissioners of PT Vale Indonesia Tbk (PTVI) since 2007 and recently became its president commissioner.

Poppinga was born in Rio de Janeiro in Brazil. He holds a master’s degree in business administration from Fundacao Dom Cabral in Brazil. He received a degree in geology from the Federal University of Rio de Janeiro in 1980 and Friedrich-Alexander-Universität Erlangen-Nürnberg in Erlangen, Germany and a post-graduate degree in geology and mine engineering from Clausthal University of Technology in Clausthal-Zellerfeld Germany in 1984, with specialist diplomas in geo-statistics from the Universidade Federal de Ouro Preto in Minas Gerais, Brazil, and strategic mega trends from Asia Focus, Kellogg Singapore.

He speaks four languages including Portuguese, English, German and French. He worked for S.A. Mineracao da Trindade (SAMITRI) from 1984 until it was acquired by Vale in 1999, when he joined Vale as commercial director and general manager of the iron ore business in New York for Vale subsidiary Rio Doce America before moving to Rio Doce International, Belgium where he led Vale’s market and sales activities in Europe from 2000 to 2004. Between 2005 and 2007, he was president of Vale International S.A. in Switzerland, and from 2008 until the end of 2009 he was executive vice-president human resources at Vale (then Vale Inco) in Toronto.

In January 2010, Poppinga moved to Australia when he was named vice-president for base metals operations for the Asia and Pacific region where he was responsible for operations in Indonesia, New Caledonia, China and Japan.

Ferreira is a former CEO of Vale Canada, serving almost two years as the top Vale official in Canada, starting when the Brazilian mining giant finalized its purchase of Inco in January 2007. He had originally joined Vale in 1977. In 1998 he was appointed executive officer of commerce and finance at Vale do Rio Doce Alumínio S.A.-ALUVALE, a holding company of Vale that was merged into Vale in December 2003. Much of his experience is in aluminum and ferroalloys.

He was chief executive officer of Vale Inco, currently known as Vale Canada, in Toronto and executive director of nickel and base metals sales of Vale when he left the company for personal reasons at the end of 2008 and was replaced by Tito Martins. Ferreira rejoined Vale and replaced Roger Agnelli as CEO on May 22, 2011.

Vale is controlled by Valepar SA, which is owned by Previ, the employee pension fund of state-controlled Banco do Brasil SA; Bradespar SA, an industrial holding company; Mitsui & Co, Japan’s second-largest trading company; BNDES Participações SA, or BNDESpar, and Elétron – and the Brazilian government owns 12 so-called “golden shares” in Vale that gives it veto power over corporate decisions. Created on June 1, 1942 by the Brazilian government, Vale was privatized on May 7, 1997.

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Mining

Jennifer Maki takes over as Vale’s executive director of base metals as Peter Poppinga replaces José Carlos Martins as executive director for ferrous minerals; Vale CEO Murilo Ferreira joins Newfoundland and Labrador Premier Paul Davis in Long Harbour to mark nickel production at the new processing plant

Makilong harbour
Jennifer Maki, a chartered accountant who joined Vale in Canada almost 12 years ago in January 2003, was named Nov. 14  as Vale’s executive director of base metals as Peter Poppinga replaces  José Carlos Martins as executive director for ferrous minerals. Martins left the company as iron ore, which is the Brazilian mining giant’s main commodity, continues to slump in price with no end in sight.

Poppinga, who had replaced Tito Martins as chief executive officer of Vale Canada and executive director of base metals and information technology in November 2011, led 16 operating sites around the world and in Vale’s quest for asset base optimization over the last three years.

Maki, who has an undergraduate degree in commerce from Queen’s University in Kingston, Ontario, has served as executive vice-president and chief financial officer of Vale Canada since September 2007. Before joining Vale as an assistant controller for financial planning in 2003, she had worked as a chartered accountant for PricewaterhouseCoopers for almost 10 years.

In a March 2013 interview with Upfront, the in-house magazine of PricewaterhouseCoopers, her former employer, Maki observed, among other things, that Vale’s “workforce in Brazil, for example, is much more mobile and they’re much more willing to pursue opportunities outside of their home cities and towns than people are in Canada.” Maki, commenting on how Inco’s culture changed after its 2007 merger with Vale, said, ” We’ve probably become more performance driven by key performance indicators and metrics. You see it right through Vale from their compensation packages to how people are rewarded. I think part of that is coming from a country like Brazil, where there’s a very hungry group of people who have grown up in a developing country. I think they’ve instilled that here and made some major changes across our Canadian operations.”

Since last January, Maki has been the chief financial and administrative officer for base metals, as well as participating in the management of base metals businesses outside Canada. She has been a member of the Board of Commissioners of PT Vale Indonesia Tbk (PTVI) since 2007 and recently became its president commissioner.

Poppinga was born in Rio de Janeiro in Brazil. He holds a master’s degree in business administration from Fundacao Dom Cabral in Brazil. He received a degree in geology from the Federal University of Rio de Janeiro in 1980 and Friedrich-Alexander-Universität Erlangen-Nürnberg in Erlangen, Germany and a post-graduate degree in geology and mine engineering from Clausthal University of Technology in Clausthal-Zellerfeld Germany in 1984, with specialist diplomas in geo-statistics from the Universidade Federal de Ouro Preto in Minas Gerais, Brazil, and strategic mega trends from Asia Focus, Kellogg Singapore.

He speaks four languages including Portuguese, English, German and French. He worked for S.A. Mineracao da Trindade (SAMITRI) from 1984 until it was acquired by Vale in 1999, when he joined Vale as commercial director and general manager of the iron ore business in New York for Vale subsidiary Rio Doce America before moving to Rio Doce International, Belgium where he led Vale’s market and sales activities in Europe from 2000 to 2004. Between 2005 and 2007, he was president of Vale International S.A. in Switzerland, and from 2008 until the end of 2009 he was executive vice-president human resources at Vale (then Vale Inco) in Toronto.

In January 2010, Poppinga moved to Australia when he was named vice-president for base metals operations for the Asia and Pacific region where he was responsible for operations in Indonesia, New Caledonia, China and Japan.

Vale has mining operations on five continents in 38 countries. Its base metals business is headquartered in Toronto. Vale is the second largest mining company in the world by market capitalization.

Vale CEO Murilo Ferreira, who joins Newfoundland and Labrador Tory Premier Paul Davis, Minister of Natural Resources Derrick Dalle and Conservative Senator Norman Doyle in Long Harbour Nov. 19 to mark nickel production at the new processing plant, is a former CEO of Vale Canada. Ferreira served almost two years as the top Vale official in Canada, starting when the Brazilian mining giant finalized its purchase of Inco in January 2007. He had originally joined Vale in 1977. In 1998 he was appointed executive officer of commerce and finance at Vale do Rio Doce Alumínio S.A.-ALUVALE, a holding company of Vale that was merged into Vale in December 2003. Much of his experience is in aluminum and ferroalloys.

He was chief executive officer of Vale Inco, currently known as Vale Canada, in Toronto and executive director of nickel and base metals sales of Vale when he left the company for personal reasons at the end of 2008 and was replaced by Tito Martins. Ferreira rejoined Vale and replaced Roger Agnelli as CEO on May 22, 2011.

The event in Long Harbour Wednesday begins at 8 a.m. Central Standard Time at the processing plant in the product packaging area.

The Long Harbour Processing Plant  will employ about 475 people at full production. Long Harbour, a state-of-the-art hydrometallurgy, or “hydromet” for short, processing facility in southeast Newfoundland on Placentia Bay on the western Avalon Peninsula, about 100 kilometres from St. John’s, and Vale’s Voisey’s Bay mine  and concentrator in Labrador are an integrated operation. Nickel concentrate from Voisey’s Bay will be shipped to Long Harbour to be processed into finished nickel and associated copper and cobalt products.

Hydrometallurgy is a chemical process combining water, oxygen or other substances in a pressurized or other vessel to dissolve a metal from its ore, concentrate or an intermediate product (such as matte).

The nickel industry worldwide has traditionally smelted concentrates produced from nickel, copper and cobalt sulphide ores to make an intermediate sulphide product called matte.

Hydrometallurgy has been used for refining the matte to produce high purity nickel, copper and cobalt for the market. Thus, traditional production of these metals has occurred in two steps: smelting and refining. The new hydrometallurgical process that Vale developed and will use at Long Harbour process the nickel concentrate directly to metal products without first having to smelt the concentrate.

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